An old 16" Henry Disston no 4 steel backed tennon saw. 14 tp" Dated 1923

I bought this a few years ago from E bay. When it arrived I was disappointed by its condition due to its handle being in very poor condition, one of those traders who weren't as honest as they should be by covering up the damage from the angle of the photos he had shown, so it got chucked into the drawer and left there.

I had tried to use it a few time but due to its handle damage causing it to be loose as I  could not tighten it, I found it difficult to control the saw's movements so back into the drawer it went till now.

As I'm shutting down the workshop I'm being brutal and disposing of everything I can do without in the new workshop, but, I decided not to with this one its time to do something with it, First, a new handle and somewhere along the line I decided to shorten the blade as well to give this saw a new lease of life.

Before






I tried to keep this as traditional as possible but drew a blank on getting any applewood to cut the new handle from so eventually settles on some nice black walnut.

First I decided to shorten the length of the blade for two reasons really first it was difficult to handle a tenon saw of 16" in length and also the front end of the blade was badly pitted.


So how do you cut a saw blade in half ( not easy )  actual it was easy as shown here hack saw and metal shears, hack saw for the steel back and the shears for the blade as the hack saw would not even make any lea way into the  Disston blade but the shears cut it like butter.

Next plane the black walnut to 21 mm thick drop on the old handle and draw round it drills a few holes in all the right places and you have the new shape for a handle. Once you have the rough cut shape it all down to handwork then with rasp files. Its the first time I have used these impressive my only gripe with them they could be slightly larger and have a handle, having said that they were very very impressive.





 My hand were sore when I had to finish rasping this, Here it is the nearly finished handle it is it first fitting some small bits and pieces still to touch up here and there once there done source some stain and polish.  

Tomorrow remove the handle and stain and polish later in the day take just the blade to my local timber merchants and get it sent off t for sharpening,  my eyes aren't that good any more with teeth at 14  TPI"   the saw is now 12 " in length with the steel back it nice and weighty.   enjoy.

Pine Desk Refurbishment

I was mooching about at our local Joseph weld here in Weymouth, just looking really.  I suppose wasting time while we were waiting to go elsewhere.

I spotted this old pine computer desk,  I had been pondering of either, waiting till we move before getting one or, making one when I have the new workshop set up but that will be some time from  now, and could really do with it now. I know I could easily make one but,  as the workshop is in the process of being shut down, it ain't possible, to many tools already packed away, and anyway I cant buy the timber for the price I paid for it, not only that the money goes to a really good charity. After  some friendly bartering, I now have a slightly  battered, damaged to the fold-down false drawer sliding shelf  hanging off t, plus a lovely water stained desktop, pity  I didn't take a photo of it fully assembled first.

First the two grubby base cabinets, inside and out, not to bad inside but, outside the woodworking finish leaves something to be desired.



I took it all straight to the workshop mainly to try and get the water stain out of the top which to my surprise I did just that (you'll see later. I must admit primarily it took some doing. I tried sanding it, I ran straight into my first problem the pine stain finish was all waxy, I don't know if it had a second coating over the years  or, if it had furniture polish worked into it over a period of time, trying to sand it off all it did was choke up the sandpaper-like it was going out of fashion, so out with the hand scrappers, phew, that made me puff, its been a long time since a scrapped a top right back to bare pine.



As seen above-choked sandpaper, the scraped top and I,m getting ready to resharpen the scrapers both Stanley s first I used the No 112 for the heavy scraping and then down to the No 80 for the finer work and then in places a hand scraper. it had a very light sanding now the stain has been removed, I still need to go finer.

After a closer examination of the bottom door mouldings and panel moulding plus the drawer front joinery  which  I stated left something to be desired, I have decided  that after scrapping all the mouldings  around the desktop I need to speed things up a bit  I'm going to spray paint the entire desk with the exception of the top  which will be re-stained as original and the lower section sprayed probably a stone colour to help cover up the let's say poor joinery.

Any way to help clean it rather than scrapping, I,m using white spirits and scouring  pads surprise just how clean it comes up  and  it appears a lot of the waxy  feel to the wood has gone as well  drawers are now drying I,m going to try again to sand them tomorrow let you know how it goes.



End grains all furry and needs cleaning and sanding, top two cleaned with white spirits and a scouring pad (still wet), bottom drawer still to be done, last photo all three done top two (still wet), bottom drawer did the previous day. There now dry and ready for sanding.

Before we start sanding let us change the pad on the palm sander to a clean new one, the end grain  of drawer front now sanded and smooth as it should have been in the first place, three drawers sanded and  placed back in there places to prevent any possible damage, sanding pad after I had finished showing very little residue left on the paper, well pleased with that, shows the white spirits and  scouring pads  worked well, its certainly saved a lot of heavy scraping.

On to the doors and more mouldings, these are going to be fiddly, all done the same as the rest with white spirits and Brillo pads, to get right into the corners, I used my sharp marking knife to scrape out the corners then another small wash and wipe down with white spirits and disposable paper kitchen towels. All ready for sanding now, still drying, the backs were done with exactly the same routine.

Showing the difference between panels cleaned and still to be cleaned, plus both doors now done and drying awaiting sanding later tomorrow maybe.  Today the big scrub down of the base pedestals still the same method being used white spirits and Brillo pads. I started with the two the internal shelf's from the left-hand pedestal then onto the sliding keyboard shelf and final the pedestal itself, I am well chuffed with the results I'm getting as well.

First photo shelf's drying next you just sees my handprint on the shelf as its half cleaned and last the cleaned base unit. Tomorrow I,m going to give the base unit a second going at.


                                                                                                             
Fingers and knuckles  getting a bit stiff now so let us give the cleaning a break, for now, I'll sand up the doors which I cleaned off yesterday.

These doors have cleaned up really well and have now been sanded as seen done with my palm sander,  and are complete.   When I have the other pedestals all cleaned and sanded in a few days time that will then complete the cleaning down with spirits and Brillo pads, leaving only a final hand sanding all over. But first a trip out to fetch more sanding pads and some very fine sandpaper 240 grit.


     

In the last photo, it shows some damage to the inside edge of the pedestal, probably done with someones trouser leg scuffing along the edge over a period of time. Rather than splice a Piece into the edge I,m going to rum a stopped moulding down that edge and another one down the opposite pedestal to match it. I'll show this a little later.

Only a short day today   A before and after photo, One base pedestal machine sanded and hand-sanded as well with 180 grit paper smooth, plus both shelves  from the opposite base pedestal  and the sliding keyboard shelve all sanded and finished. It's beginning to come together now, I'll soon have to decide if it's going to be painted or stained.

I have now finished cleaning the other base cabinet today, thank goodness all the cleaning down is now finished,   with the remaining time today I made a start on  hand sanding the top section,  I got it to a stage today  that has left a few imperfections in its top a few dings and some rough grain here and there nothing serious,  to be sorted tomorrow.




I've placed pencils on the top to show where the small imperfection is, Hopefully, they will all be sorted tomorrow then all the cleaning and sanding will be complete.

I had to fit two new backs into the base pedestals, Originally when this desk was first made there were backs to it but somewhere along its journey, they have disappeared. I also fitted a new keyboard shelf the  Original all bowed and buckled as you see in one of these photos.  The two backs and keyboard shelf + the shelf that I fitted for the mouse shelf fitted into the top of the right-hand drawer are all from a half sheet of 15mm  birch faces ply I had leftover from another job.  Before fitting the backs and shelf's I pre-drilled  the hole for electric cables and finger hole to the mouse shelf. I have also rebated two mouldings down both front inner edge to both pedestal to  remove that damaged edge I showed you
earlier.



I don't like flush styles brass hinges that are just screwed flush to the surface with no adjustment on setting the gap down the edge of the doors, I popped into B/Q early yesterday morning and bought 2 pairs of 50mm brass hinges supplied with brass screws, haha. what a joke they are.

As seen below, as soon as I opened the packets I knew these doors would be hinge bound (meaning that when you try and close the door it will spring back at you because when the hinges have closed the screws that were supplied with the heads are to big for the countersink in the flap of the hinges and come in contact with the opposite screw head the flaps need re-drilling to suite the screw heads so the heads sink in to the hinge flush.) I decided to fit them anyway just to show what i mean.


The photo on the right the cent-re hole has been re-counter sunk to suite the screw head. Both doors have been rehung using the new hinges, both internal shelves have been fitted in a new position. The left pedestal had two shelves originally but I intend to place my printer in that side, I removed one shelf and lowered the other one to suit, the now spare shelf is now fitted in the right-hand pedestal.



This now leaves the fold-down drawer front as seen in the photo, laying on the desktop. I have to make a new front for it as it has a bad twist in its length to much to attempt to plane it out.

Top shelf in the right-hand pedestal No prizes for guessing at what's going on it, and more than possible under it as well.

It's now all rebuilt and finished ready for the finish, I'm still not sure to either paint it or get some antique polish for it hmm.
 

Some of you who read the original posting here may find some changes from here onward, unfortunately, this post decided to go walkabout and disappeared for nearly a week totally vanished.

Luckily some very clever people located it for me, I managed to restore it here, but, unfortunately, the last few paragraphs and photo s were missing so I have had to rewrite it from here on my apologizes to you all.

Well here we go again, I decided to paint it, in the end, I used acrylic emulsion it is not white its stone-coloured three coats, it looks great.

I only painted the base units and drawer unit section. The top I decided to stain and polish, no varnish, the stain was an antique pine two coats just wiped off with a rag, then two coats of sanding sealer followed by two coats of pal polish from Mylands.  Just to add that bit extra I decided to stain and polish all the knobs to match the top I felt it gave that bit more to the finished styling to the desk.

I loved the polished finish but need must,  the top soon disappears under the all the other bits and pieces still to be added to the desktop.

 Here it is now finally finished. I hope you enjoyed this post, feel free the leave any comments you like.